THE COLLIERY GUARDIAN AND JOURNAL OF THE COAL AND IRON TRADES. Vol. CXIII. FRIDAY, JUNE 22, 1917. . No. 2947. THE SPONTANEOUS FIRING OF COAL.* By J. S. HALDANE, M.D., F.R.S. During the last four years, since the establishment of the Doncaster Coal Owners’ Research Laboratory in 1913, 13 papers (of which 12 were by Mr. T. F. Winmill and Mr. J. Ivon Graham) on the conditions under which spontaneous fires in coal occur have appeared in the Transactions of the Institution of Mining Engineers as reports to the Doncaster Coal Owners’ Committee, f Each of these papers deals in detail with some aspect of the central subject, and it is perhaps somewhat difficult to follow out their full bearing. It has therefore been suggested to the writer that a paper very shortly reviewing the general results so far reached might be of service to mining engineers. It is unnecessary to refer to the great losses of coal, dangers to life, particularly in gassy seams, and expense caused by spontaneous firing or heating of coal. It is only with the causes of this process that the writer proposes to deal. A large number of facts with regard to spontaneous heating have been familiar for many years. Thus it is well known that only cer- tain varieties of coal are readily liable to spontaneous heating. It is equally well known that in practice coal does not spontaneously fire in the absence of oxygen, or if the coal is in large lumps, or is freely exposed to the air in a layer not exceeding a certain depth depending on the nature of the coal and the degree to which it is broken up. For many years there has been no practical doubt that the spontaneous heating of coal is due to an oxidation process occur- ring under such conditions that the heat formed by the oxidation cannot escape as rapidly as it is liberated. A very valuable review of work on this subject was recently published by Prof. J. B. Porter, of McGill University, Montreal.+ Very little was known, however, as to the nature of the oxidation pro- cess, the laws determining it, and the amount of heat produced when a given volume of oxygen combines with coal at the ordinary temperature of a mine. The first experiments completed for the Doncaster Committee were on this latter point, and were carried out at Cambridge by Mr. Lamplough and Miss Hill§ by a delicate calorimetric method which had already been used at Cambridge in a different form for physio- logical work. These experiments showed that, for a given consumption of oxygen, less heat is produced than during ordinary combustion, at a high tempera- ture. Mr. Winmill found later that the heat actu- ally produced had been somewhat over-estimated, and that it is about 2T calories per litre z of oxygen absorbed. This is scarcely half the' heazt produced when one litre of oxygen combines with coal during combustion at a high temperature. Nevertheless, Mr. Winmill was able to show that when a small sample of suitable coal dust placed at ordinary temperature on the laboratory • table was supplied with sufficient oxygen, and at the same time prevented from losing any heat, it burst into flame within about 24 hours. Members of the Institution of Mining Engineers who visited the Doncaster laboratory in 1915 will doubtless remember the demonstration of the rapid rise in tem- perature of a sample of powdered coal in his beautiful apparatus. One of the difficulties in obtaining accurate measure- ments arose from the fact, of which we were at first unaware, that coal takes up oxygen in two different ways. In the first place, it combines chemically with oxygen, evolving much heat in doing so. The oxygen so combined cannot be recovered from the coal by the vacuum pump. But coal also takes up oxygen in another way, apparently analogous to simple solution of gases in liquids, and without sensible evolution of heat. The whole of this oxygen can be recovered by pumping, as was quite recently shown in a paper by Mr. Graham. In the case of oxygen, nitrogen, and hydrogen, the amount of gas which goes into solution in the coal is far greater than the amount dissolved by an equal weight of.water; but, just as in the case of water, the amount dissolved varies directly as the pressure of the gas, and thus follows Henry’s law for the solution of gases in liquids. The extraordinary solubility of gases, and liquids in coal and other solids has turned out to be a fact of very great scientific and practical interest, and Mr. Graham’s experiments have thrown a flood of n* * * §ew light on the presence of firedamp and other gases in coal; but the writer must not do more at present than point out the sharp dis- tinction between the solution or “adsorption” of oxygen in coal and the true “ chemical ” combination which causes spontaneous fires. 1 Rate of Oxidation of Coal. The next point investigated was the manner in which the oxidation of freshly-powdered coal diminishes with time. At first the oxidation is very rapid, but within a few hours the rate diminishes greatly, and then * Paper read before the Institution of Mining Engineers, t Trans. Inst. M. E., 1913 to 1917, vols. xlvi. to lii. t“ Weathering of Coal.” 1915; Report to the Depart- ment of Mines, Canada. Government Printing Bureau, Ottawa. § Trans. Inst. M. E., 1913, vol. xlv., p. 629, becomes daily less and less, until after a few weeks the rate is so small that it can hardly be measured. Mr. Winmill, who investigated this matter, has pub- lished a number of curves showing quantitatively this characteristic behaviour of coal dust at various tem- peratures up to 160 degs. Cent. It appears that it is some particular kind of material in the coal that is attacked at ordinary temperatures by the oxygen, and that only a limited quantity of this material is pre- sent. When it has all been oxidised, the coal is incapable of any further spontaneous heating, unless its temperature is first artificially raised. There seem, however, to be different varieties of easily oxidisable material; for with rise of temperature not only is the rate of oxidation increased, but the total amount of oxygen entering into combination may also be greatly increased. This indicates that the greater part of the easily oxidisable substances are so constituted as not to be attacked by oxygen at a lower temperature, but begin to be oxidised when the temperature rises, and then accelerate the rate of heating. The rate at which coal combines with oxygen from air passed through it was found by Mr. Winmill to be dependent on the fineness of subdivision of the coal. Fine coal dust oxidises rapidly, and the oxidisable material contained in it is correspondingly rapidly used up. With increasing coarseness of subdivision, the rate at which the oxidation occurs becomes increasingly slower, and the time required for comple- tion of the oxidation correspondingly longer. This behaviour is explained by Mr. Graham’s more recent experiments on the penetrability of coal by gases. When thin slices of coal were tested as regards the rate at which various gases pass through them, it was found that the rate of passage is excessively slow. Intact, coal is, in fact, a highly gastight material. The very slow rate at which a lump of gassy coal gives off the firedamp dissolved in it is thus easily intelli- gible ; and the correspondingly slow rate at which oxygen penetrates into a lump of coal explains the slow and prolonged character of the oxidation process in coarse coal. When solid coal is broken up or fissured, the penetration of oxygen is, of course, greatly accelerated. A solid pillar or side of coal cannot oxidise and heat, because the oxygen cannot penetrate. As soon, however, as the pillar or side begins to disintegrate under the influence of pressure, or from any other cause, the oxygen gets in, and heat- ing may result. Mr. Graham’s experiments explain completely the fact that heating started by fresh breaks in the coal may occur along the sides of a road in solid coal many years after the road has been made. The oxygen has never got to this coal till the fresh breaks opened a passage for it. The writer at one time thought that coal is almost as porous as certain other notoriously porous strata, so that with every change of atmospheric pressure air passes in and out of it. This idea is entirely erroneous: changes of atmospheric pressure can have no appreciable influence, on the giving off or taking up of gas by solid coal. Air will pass quite freely through bricks or ordinary building stone, but not through solid coal. An examination by Mr. Winmill of fresh samples of coal from various seams and districts disclosed great variations in the amount and nature of the easily oxidisable material which causes spontaneous heating. Every variety of coal examined, from anthracite to lignite, contained some of the oxidisable material, and was thus liable to liberate some heat in the presence of air. But in the case of some coals—for instance, the Welsh steam coals examined—the total quantity of material oxidised by air at temperatures up to 140 degs. Fahr, was so small that spontaneous firing could only occur in very exceptional circumstances. In the case of the Welsh steam coal, it was specially remark- able that nearly the whole of the easily oxidisable material was oxidised at as flow a temperature as 85 degs. Fahr. On raising the temperature to 140 degs. Fahr., the oxidation was more rapid at first, but also more rapidly over, so that the total amount of oxygen which entered into combination, and conse- quently the total heat production, was only very slightly increased. Coal from the seams in question never gives rise in practice to gob-fires or spontaneous fires in cargo ships ; and the- results of the laboratory experiments made the reason of this perfectly dear. In most of the other varieties of coal the total amount of oxidation increased rapidly with rise .of temperature, and spontaneous firing would occur easily if loss of heat was prevented. The actual liability of a mine to spontaneous fires could not, however, be predicted, except in a limited sense, from the laboratory examination of the coal. The reasons for this seem fairly evident. In order that spon- taneous fives in coal may occur, there must not only be coal which is capable of firing:, but it piust be finely broken in sufficient amount, with sufficient heat insu- lation and a sufficient supply of oxygen. In the actual working of a mine one or other of these necessary con- ditions may not be present. If, for instance, the whole of a seam, is removed in working, or little or no Crushing of coal occurs, there will be no spontaneous fires; and even when there is much finely-divided coal in the goaf, no gob-fires can occur if there is no access of air to the goaf. It is quite clear, therefore, that other factors beside the liability of the coal to oxida- tion are of the utmost importance in determining the actual occurrence of spontaneous firest The pecu- liarities of chemical composition which render coal liable to oxidation are not under human control; but the other factors which are essential to the actual pro- duction of spontaneous fires are under engineering control at one point or another, although sometimes the cost of an effective control may be prohibitive. Spontaneous Firing of Coal. The writer will now consider more closely the manner in which a spontaneous fire in coal is produced. The simplest case is where a quite limited amount of coal is concerned, as in Mr. Winmill’s experimental fires with about Jib. of freshly-powdered coal placed in a Dewar flask in such a way as to prevent loss of heat. When an air current is passed through the coal, there is, of course, a rise of temperature. If the current is very brisk, so that the oxygen percentage of the air is only very slightly reduced, the rise of temperature will be very slight, and will soon come to an end, since with a very slight rise of temperature the rate at which the air carries off heat becomes equal to the rate at which heat is formed. If, however, the air current is slower, equilibrium of heat production and heat loss does not occur till the temperature has risen considerably. At this higher temperature, the rate of oxidation in the coal will have considerably increased, and material which was not oxidisable at all at the lower temperature may have begun to oxidise. For this reason, the equilibrium temperature will be much higher than it would otherwise be. It is easy to see that with a still slower air current the equilibrium point may never be reached till the coal is actually on fire. It is equally easy to see that the amount of oxidation which occurs may be insufficient to raise the temperature of the coal more than a little, even if the. air current is cut down to a minimum, so that practi- cally no heat is carried away in the air. With the Welsh steam coal and anthracite this was the case. The Welsh anthracite and steam coals which Mr. Winmill examined were incapable of firing in a small heat-insulated mass; but various other coals were quite capable of firing. From the data as to oxygen absorp- tion, it is now easy to .calculate whether a small mass of coal is capable of spontaneous firing, since the heat resulting from the oxygen absorption is now known, as well as the specific heat of the coal and the heat required to evaporate the moisture contained in it. ‘ When a large mass of coal is concerned, the condi- tions are more complicated. In the case of a large mass of coal, with air passing through it constantly in a certain direction, the heat produced by oxidation in each layer of the coal is carried onwards to the next layer; and in each successive layer there is a further rise of temperature. As the course of the air current is followed, the coal in time becomes hotter and hotter, until at last it becomes incandescent. This cumula- tive rise of temperature cannot occur in a small mass of coal, however perfect the heat insulation, and how- ever favourably adjusted the air current may be; for in a small mass of coal the temperature will be more or less equalised by conduction. The mass must be large enough to permit of very unequal temperatures at different parts. When this condition is fulfilled, and there is also practically complete external heat insulation, it seems to the writer that any sort of broken coal exposed to air may fire, even though this coal would be quite incapable of spontaneous firing in a small mass with complete external heat insulation. The fires which occur in pit heaps are probably due almost entirely to the cumulative heating effect just discussed. Their occurrence does not seem to depend merely on the external heat insulation resulting from the size of the heap. Considering the large propor- tion of stone usually present in pit heaps, it is difficult to see how the mass of material could spontaneously heat up evenly and as a whole to any considerable extent. The conditions underground are often peculiarly favourable to a cumulative heating effect; for, owing to the ventilation, it is very apt to happen that a continuous slow current of air passes horizontally along a layer of broken coal. The heat is thus carried on, and the tepiperature rises higher and higher along the course of the air current, until at a certain dis- tance a dangerous temperature is reached. Ordinary gob-fires seem to be always produced in this way. ' A layer of'small'coal and stone 2 or 3 ft. deep, and with free air above it, will seldom heat appreciably, since the convection currents in the coal are in an upwards and downwards direction, so that any heat formed escapes rapidly to the air. But when the roof has settled down, and there are still conditions which cause a slow flow, of air along the layer of small coal, cumu- lative heating will at once begin to tell. It must be remembered that the heat carried for- ward by an air current is not merely heat measured by simple rise in temperature in the air, but all the latent heat due to evaporation of moisture. This latent heat, deposited again further on, becomes of more and more preponderating importance as the temperature approaches, boiling point. Of course, the moisture contained naturally in coal, or deposited in