March 9, 1917. 493 THE COLLIERY GUARDIAN. ________________________________________________________________________________ ENGINEERING SPECIFICATIONS AND COAL. “ Some Points in Connection with Engineering Speci- fications,” was the subject of a discussion at a meeting of the Manchester section of the Institution of Elec- trical Engineers last week. In opening the debate, Mr. J. Shepherd read a paper, in the course of which he dealt with “ coal ” as one of the salient features of a number of recent specifications. In a large generating station, he said, having a good load factor, efficient turbine units, good superheat and condensing conditions, and coal at normal prices, the generating costs per unit might be taken to be as follow : Salaries and wages, 0’030d.; coal and ashes, 0-160d.; oil, waste, and stores, 0-004d.; repairs to plant and buildings, 0’012d.—total, 0'206d. Goal and ashes thus represented 78 per cent, of the total-, namely, out of every' sovereign spent *n the station, 15s. 6d. was required for the supply of coal and the removal of ashes, excluding, for the moment, questions of capital charges. With the present high prices of coal, the proportion was now even higher. With such high costs, the desir- ability of buying coal cheaply was apparent. A buyer with free power to purchase in the open market, and with plenty of storage capacity for the coal when pur- chased, would probably buy most cheaply by picking up “spot lots ” where available, and especially at or near a port; but, of course, such conditions did not apply at the present time. When buying by contract, some form of scientific specification was necessary, where locality and circumstances allowed a free market; and the speci- fication he intended to.describe was framed with a view to buying coal in that, manner. As over one million tons had been purchased in that way, it might be said to have proved itself useful by the only true test, namely, experience. Roughly, the specification might be said to contain and set out :— Quantity required, viz., 165,000 tons per annum. Minimum quality to be accepted, viz., Calorific value not less than 11,000 British thermal units. Moisture must not exceed 14 per cent, for washed nuts, or 9 per cent, for unwashed nuts. Small coal must not exceed 30 per cent. Ash must not exceed 15 per cent. Delivery by steamer, and the berthing conditions are also set out. Methods of sampling were given in detail, but in later specifications the .final sampling was done by a motor- driven crusher and sampler. Methods of testing were then specified, namely :— (a) For small coal, through a sieve with a mesh f in. sq. (b) Calorific value by Mahler bomb calorimeter. (c) Moisture after drying at a temperature of from 104 to 111 degs. Cent. (d) Ash determined by ignition at a low red heat. When -tendering, the contractors are requested to state both the price and the values offered of the following particulars :—■ (a) Calorific value -in British thermal units. (c) Moisture in percentage by weight. (e) Small coal percentage by weight. (g) Ash percentage by weight. Those values must not be inferior to the minimum values allowed. The specification provided for the adjustment of the price paid for any particular cargo in accordance with the values actually obtained for that cargo, the -adjustment being made as set out below :— Should the quality of the coal in any cargo, as ascertained by samples tested, be found different, as regards calorific value, moisture, small, or ash, from the values offered in the schedule, the prices or sums payable as aforesaid shall be varied in the manner following, viz. :— (a) If the calorific value be greater than the number of British thermal units per pound offered in the schedule, the price per ton shall be increased in the same percentage ratio as the increase in the calorific value. (b) If the calorific value be less than the number of British thermal units per pound offered in the schedule, the price per ton shall be decreased in the same percentage ratio as the decrease in the calorific value. Provided always that the council shall have the right to reject the whole cargo if the calorific value be less than 11,000 British thermal units per pound. (c) If the moisture be less by weight than the figure offered in the schedule, the weight of the coal to be paid for shall be increased beyond ffie quantity actually weighed out by a percentage equal to the percentage decrease of moisture. (d) If the moisture exceed by weight the figure offered in the schedule, the weight of the coal to be paid for shall be decreased below the quantity actually weighed out by a percentage equal to the percentage increase of moisture. Provided always that the council shall have the right to reject the whole cargo if the moisture exceed 14 per cent, by weight for washed nuts, or 9 per cent, by weight for unwashed nuts. (e) If the proportion of small coal in either singles or doubles be less by weight than the figure offered in the schedule when determined in the manner set out in clause No. 10 of this specification, the weight of the coal to be paid for shall be increased beyond the quantity actually weighed out by a percentage equal to one-quarter of the percentage decrease of small coal. (J) If the proportion of small coal in either singles or doubles exceeds by weight the figure offered in the schedule, when determined in the manner set out in clause 10 of this specification, the weight of the coal to be paid for shall be decreased below the quantity actually weighed out by a percentage equal to one-quarter of the percentage increase of small coal. Provided always that the council shall have the right to reject the whole cargo, if the proportion of small coal exceeds 30 per cent, by weight. (g) If the percentage of ash when determined in the manner set out -in clause No. 10 of this specification be less than the figure offered in the schedule, the net rate per ton of coal shall be increased by Id. for every 1 per cent, reduc- tion in ash. (k) If the percentage of ash when determined in the manner set out in clause No. 10 of this specification be more than the figure offered in the schedule, the net rate per ton of coal shall be reduced by Id. for everv 1 per cent, increase in ash. Provided always that the council shall have the right to reject the whole cargo if the proportion of -ash exceeds 15 per cent. The adjustment, he went on to say, might appear somewhat cumbrous, but in practice it was not found to be so. As an example, he submitted the details of an actual invoice :— Cargo of Scotch Nuts. Weighed on delivery 1,447 tons 10 cwt. Values offered in tender. 20% 9% 12,500. 10% Values determined by analysis. Small 14’70 % Moisture 13’45 % Cal. val., 13,070 B.Th.U. ... Ash . 8’53% ... Basis price for quality teniered 15s. lOd. per ton. Coal as weighed............ Deduct for 4’45 % moisture ... Difference. + 5’3 - 4*45 + 579 = 4’56 % + 1’47% Tons. cwt. qrs. 1,447 10 0 Add for calorific value 4’56 % Add for ash l’47d. per ton ... Add for small .j (5*3) = 1’325 % 61 8 1 1,383 1 3 19 3 2 1,402 5 1 at 15s. lOd. = £ s. d. 1,110 2 6 50 12 5 8 17 _________ 4 £1,169 12 3 Note price at net rate of 15s. 10d.,i.e, 1,447 tons 10 cwt. at 15s. lOd. would have been ... _____ <£1,145 18 9 Bonus on the cargo .............................. £23 13 6 The reasons for the adjustment of prices w7ere fairly obvious. They varied directly as the calorific value, and inversely as the percentage of moisture. As regards small coal, for each 4 per cent increase the rate w-as diminished 1 per cent. The ash wTas indirectly allowed for by diminished calorific value but'-a further penalty of Id. per ton for each 1 per cent, increase over the standard figure v-as deducted to cover the cost of con- veying the ashes away by barges. As the coal tendered by different- contractors might, and usually did, vary in value, the rates per ton offered could not be directly compared without adjustment to a common basis of “ standard coal,” wffiich, for the purpose of comparing tenders, wms taken at: Small 20 per cent.; calorific value, 12,500 British thermal units; moisture,. 9-per cent.; ash, 10 per cent. After the comparison had been made and the tenders awarded, all further adjustments for payment were made in a similar manner to the examples he had given. The volume of business dealt with by specification of the character described was 100,000 tons in 1906, increasing year by year to 160,000 tons in 1915. That necessitated the removal from the boiler house of from 10,000 to 16,000 tons of ashes per annum. ’The coal usually pur- chased’ under these specifications was Scotch washed nuts shipped from various ports on the Firth of Forth, and Yorkshire washed nuts shipped from Goole. The Yorkshire coal had the higher calorific value, but wdieii burnt under water tube boilers it was. found to be more destructive of the brickwork sealings, a factor W’hich the specification did not,. of course, allow for. If the recovery of by-products became practicable in a power station, modifications -in ihe specification for coal would no doubt become necessary to suit the nitrogen contents of the fuel. In passing, it might be remarked that a specification for fuel was somewhat unique, having little analogous in the ordinary run of civil engineer- ing or architectural practice. The specifications had enabled purchases to be made in the open market for the past 10 years without giving rise to a single dispute as to the value of the coal determined on delivery, and for which the price was adjusted on the determination. In his general remarks, the author stated that the basis of all contracts depended upon much besides the wording of a specification, and implied fair and reason- able dealing on the part of both the supplier and pur- chaser, without haggling on the part of the supplier, or needless complaint or meddling by the customer’s engi- neer. To the specifications he had described, coal, lay- ing cable conduits, sub-station switchgear, re-construc- tion of motor generators, etc., over 2-J- million pounds worth of work had been purchased, and of that large sum not more than £1,500 w7as spent .abroad, and that w'as for articles wffiich were not manufactured in this country. In the past, a large amount of. foreign pur- chasing had taken place, resulting in the foreign manu- facturer frequently escaping rigid inspection, burden- some general conditions, exacting wage rates, and other labour conditions. That state of affairs was not, how7- ever, likely to be repeated during the next 10 years, nor, it was to be hoped, for a much longer period. In the course of the discussion, Mr. Robertson remarked that those who had been trying to get coal during the last two years coked upon the idea of pur- chasing upon a heat basis, or calorific basis, as a kind of vision which was quite unattainable at the present time. Indeed, they were glad to get any kind of coal, and wise enough not to question whether its calorific value was up to the. standard, or whether the percentage of ash was high. Speaking with some knowledge of the dis- trict, he was afraid that state of things, w’ould continue for some time to come. The principle of purchasing on a calorific basis was, no doubt, quite right, but it would be necessary to get the market properly educated up to- il before it became a general practice. Some years ago he did purchase coal in Scotland on that basis, the pro- ducers accepting clauses, similar to those given in the paper, which set forth how7 the price was to vary with the calorific value. I that way, an agent approached him with an offer to •supply any quantity of coal from the same pits in cer-. tain proportions at 9d. per ton less than the colliery BOOK NOTICES. An Introduction to Mine Surveying. By Thomas Bryson and George M. Chambers. 288 pp.; 7| in. x 4f in.; 111 fig. London : Edward Arnold. Price, 5s. net. This book has been written for surveyors and students of coal mining, the authors being certificated colliery managers, and otherwise excellently qualified for the task of writing a text-book of this character. The object aimed at is to provide an elementary handbook for Students’ use. Its -scope is -such as to ensure qualifica- tion for the serious candidate at any of the ordinary examinations in surveying. A particular feature has been made of plan drawing, not only of the mine, but also of the position of underground workings with rela- tion to the surface. The book is' arranged to cover a tw'o years’ course, and importance is attached to the order in which the chapters are arranged. The book shows clearly the hand of the practical teacher. We thoroughly agree with the views of the authors relating to finished drawings. It is true that the more closely the candidate’s plan at an examination resembles the wx>rk of the trained surveyor, the greater will be the measure of his success. It is, however, a fundamental weakness of most examination time-tables that the candidate has but little time for embellishing his work; but he. should nevertheless know how . to do so. A useful feature of the book is a collection of 138 exer- cises, with answers to the calculations. To work con- sistently through these should be productive of much confidence and lability to deal with any ordinary pro- blem. The amount of mathematical knowledge required for the purpose of an intelligent study of this text-book is not more than might be expected of those students who aspire to become practical surveyors. The book can be thoroughly recommended for the purpose for which it is designed. We should be inclined to predict that it will be widely appreciated by mining students. Mineral Duties on Land Values. By R. F. MacSwinney, barrister-at-law. 42 pp. 8 J in. x.5^-in. London: Sweet and Maxwell Limited. Stiff covers, price 4s. net. This may be described as a concise supplement to the fourth edition of the author’s legal text-book on mines. When that edition w-as published, there had been no legal decisions under the provisions relating to mineral duties in recent Finance Acts, that is to say, the Finance Act (1909-10), as amended by section 11 of the Act of 1912, section 43 of the Act (No. 2) of 1915, and section 46 of the Act of 1916. Now, as the author states, there have been a sufficient number to simplify some of the complexity and lighten some of the darkness which he finds inherent in taxing Acts. These decisions have accordingly been dealt with in the form of notes to the enactments, and are published separately. Special attention is given to Foran’s case, and to Inland Revenue v. Sheffield. Depreciation and Wasting Assets. By P. D. Leake, F.C.A., etc. 84 in. x 5| in. pp. xxiv. + 233. London : Sir Isaac Pitman and -Sons. Price, 10s. 6d. net. Experience as a chartered accountant in connection with industrial and other undertakings has impressed upon Mr. Leake the importance of substituting for the 'haphazard methods, which he considers to be much too prevalent, a more systematic treatment of the element of depreciation and wasting assets in the estimation of profit and loss. As the champion of more scientific methods, he has become a recognised authority on a question which, in a sense, he has made his own, and which has strong claims from the point of view of the higher accountancy and a strictly accurate balance- sheet. This volume is not his only contribution to the subject, but it is the most comprehensive; and the fact that the publishers venture on a second edition in these times seems to indicate that the book has arrested the __............._ ___ __ , __ attention of those to whom it was addressed. Some of After buying for several years in these may consider that Mr. Leake is not altogether an agent approached him with an offer to free from the tendency of the specialist to exaggerate 1 p J1 - ----------------------- — the importance of his proposals, but in the many com- mercial and industrial developments of recent years he proprietor’s agents were offering it at, provided the calorific value clause was taken out of the specification. As coal at that time was about 9s. or 10s. a ton, 9d. per ton was a consideration, and he assented. For six months he tried it almost every day, and the results were quite satisfactory. He quoted that instance to show that if severe conditions were introduced into speci- fications, the colliery people,.or the agents, must put a margin on the price to cover the risk taken under that clause. Mr. Shepherd, in the course of his reply to the dis- . cussion, said it w’as an extraordinary thing that coal, of which there was an output of something like 300 million tons per annum in this country,- was really the only material that was practically all sold without analysis. In the case of other minerals, or ore, the material was carefully analysed after delivery, and the next purchase based upon the results. But in purchas- ing coal they bought a black-looking commodity, which they trusted would burn, and in which the moisture might vary from 4 to 15 per cent. It had been said that they bought nine buckets of coal and a tenth bucket , of moisture. Why. should they do that? If they made a claim against the coal merchant, they generally found if they got fid. from him, the next time he tendered they were fined that 6d. Perhaps the better way was to pay for the bucket of water, and allow for a reasonable amount of water when doing so. He did not agree that the percentage of moisture varied according to whether the coal was delivered by steamer or by rail. Coal put into a steamer w’as carefully weighed at both ends of the journey, and the difference in the weights was 1 to per cent., whereas the moisture in the Yorkshire coal might be as high as 14 per cent. _____________________________