November 26, 1915. THE COLLIERY GUARDIAN. 1081 ILLUMINATION OF MINES.* By Robert P. Burrows. The lighting of a typical coal mine may be divided into four distinct parts :—(1) The lighting of the build- ings about the top; (2) the lighting of the working faces; (3) general illumination at the bottom; and (4) special applications of lighting. The lighting of buildings about the top may be treated in the same manner as that of any other industrial plant, for we have a boiler room, an engine and generator room, a forge, a machine shop, and a hoist room. These can be well and efficiently lighted by the use of 100-watt tungsten-filament multiple lamps, with proper reflectors, so spaced and suspended that a power consumption of from J watt per square foot in the boiler room to 1 watt per square foot in the machine shop is obtained. The methods that apply to this kind of lighting have been ably treated by a number of authors, and for this reason a detailed discussion is unnecessary. The lighting of the working faces is usually done by means of portable lamps, of which there are four types Fig. 1.—Typical Mine Layout. in use :—The oil torch, the acetylene lamp, and the oil and the electric safety lamps. The different types have been fully described in numerous papers and articles, and need not be dilated upon. Figures on the cost of operation would be of interest, but very few such data are obtainable, though they would be of particular benefit in view of the advent of the electric safety lamp. The oil torch is without question the cheapest source of light. The acetylene lamp, at a cost .of 6c. to 10c. per lamp per week, gives far superior illumination, but the characteristics of this source of light as well as any other open-flame lamp will bear careful consideration in view of the ever-present desire for industrial efficiency and safety. It is the opinion of many that the greater percentage of disastrous explosions in the United States have resulted from the use of open-flame lamps in the so-called non-gaseous mines. This question of safety, of course, merits serious consideration. The oil safety lamp has a distinct advantage in that it gives an indication of the presence of gas. Its develop- ment marked one of the greatest advances in mine lighting, although in most cases at the present time it is not considered a guarantee against explosion when in the presence of gas. Figures obtained from other countries indicate the cost of using oil safety lamps is from 7c. to 9c. per lamp per week. The electric lamp gives a steady and readily directed light, free from gases, soot, and frequent outage. A large proportion of the generated light is directed on the working face. It is sometimes considered a disadvan- tage that the electric safety lamp does not give an indication of gas as does the oil safety lamp. The trend ■ Fig. 2.—Well-lighted Shaft Bottom. of opinion in England, however, is toward choosing a lamp for the light it gives, and to use some other means for gas indication. There is no question that an electric lamp passing the tests of the United States Bureau of Mines will give more light on the working face than any of the three previous illuminants, because it has been scientifically designed with that end in view. Electric light costs from 12c. to 17c. per lamp per week. This cost is about twice that of the oil safety lamp, but the light on the “ face ” is materially increased. One electric lamp manufacturer places the cost of electric light at 2Jc. per lamp per shift. This figure, though it seems low, can well be realised with a large installation and proper care. In this connection, it is very necessary to have proper housing and proper attention for electric lamps—more so than with the oil safety lamps. It has been found that this care and attention is very little, if any, more expensive than * From a paper read before the American Institute of Mining Engineers. that given to oil safety lamps, even though more expen- sive help is needed, because fewer men are required to care for the electric outfits. The United States has been slow in taking up the electric lamp. It has been said that in Belgium alone there are 12,000 outfits in use. The excellent work done by the United States Bureau of Mines to obtain the highest efficiency for this new source of illumination has accomplished what years of competition among electric mine lamp manufacturers could hardly have brought about. The application of the principles of industrial illumina- tion to the general lighting of mines must be made in the face of conditions difficult to overcome. In fact, all the conditions the illuminating engineer considers most difficult are present—low ceilings, black walls, dust, smoke, and dampness; but in spite of these, very satis- factory results have been obtained. From a lighting standpoint, an ordinary mine can be considered as composed of at least six parte; the bottom, the run around, main entry, side entries, mule stables, and small rooms, such as offices, pump rooms, storage rooms, and first-aid rooms. These are shown diagram- matically in fig. 1. The bottom, being the entry and exit for both men and coal, accommodates more traffic than any other part of the mine, and should be especi- ally considered from the standpoint of both convenience and safety. Fig. 2 shows a portion of a well-illuminated bottom and shaft opening of a typical mine. The light- ing of the shaft in this case was accomplished by the use of 40-watt tungsten filament lamps, equipped with angle reflectors, placed above and across the shaft open- ing, so as to direct the light on the cages. The maximum intensity is at the near edge of the cage, and the eyes of the workmen on the side of the shaft toward the observer are not subjected to the glare of the lamps. For comparison, fig. 3 shows this same portion of the mine lighted by the use of bare carbon lamps. It will be seen that the distribution is not of the best, and also that the glare of the bare lamps obscures that portion of the mine which lies beyond. These illustrations were made from actual photographs, retouched only enough to remove the halation effects of the bare lamps. The photograph shown in fig. 2 was exposed about one minute, as against 15 minutes for the one in fig. 3. Fig. 3.—Poorly-lighted Shaft Bottom. ■St; ■M. v • A’’'1'. I | " ■' • 771-.-i. ■' 'Lasws-' • ■■■ ' - • - /A-.-. That portion of the bottom leading into the mine, where cars are directed on to the cages, can be well lighted with 40-watt tungsten lamps in shallow dome reflectors placed above and between the tracks. These units, spaced at about 6 ft. intervals, and hung about 8 ft. above the floor, will give satisfactory distribution of light. It will be noticed from fig. 4 that the ear wheels are well illuminated, and that there is practically no glare. It would be well to design the lighting of this part of the mine on a basis of 4 to 5 foot-candles at the floor, not because the work demands this intensity, but because of the greater safety which results from ample illumination, and because dust collecting on the lamps and reflectors decreases the amount of light delivered. The run around should require only sufficient light to make visible any obstructions in the path of the empties as they leave the cages. This part of the mine may be illuminated with 25-watt tungsten lamps, equipped with shallow dome reflectors, spaced 15 ft. apart, and sus- pended 8 ft. above the floor. In the main entry the function of light is not so much to illuminate as to silhouette objects which may obstruct the passage way. With silhouette lighting, a comparatively small amount of light is needed to obtain the effect desired, which is to see objects outlined against something that is lighted. For instance, whitewashed doors or walls reflecting the light toward the observer’s eye are excellent backgrounds against which objects form silhouettes when in the line of vision of the observer. The glint of the light on the rails forms another good surface from which silhouette lighting may be obtained. With 25-watt tungsten lamps in shallow dome reflectors, spaced at intervals of about 300 ft., the height depending upon the height of the entry, the silhouette lighting is excellent. Two units, one to illuminate the switch and the junction, and the other illuminating a portion of both the main and side entries, help to eliminate collisions, and, by the increased light, warn the trip driver that his train is approaching such a j unction. The stables, with their low roofs, may be effectively lighted with 40-watt tungsten lamps equipped with angle reflectors placed along the back wall, and as high as possible, one unit to each two stalls. In front of the stalls, and opposite the angle units, 25-watt tungsten lamps with deep bowl reflectors may be used to illumi- nate the feed boxes and passage way. The mine offices need but one 25-watt tungsten lamp equipped with a shallow dome reflector. The fireboard at the bottom should be well illuminated with one or more 25-watt lamps of this type, equipped with angle reflectors, depending upon the size of the board, while the pump rooms and storage rooms may be lighted in the same manner as offices. The first-aid rooms, in order that the best attention be given the injured, should not only be well lighted, but should have the walls well whitewashed, thereby obtaining well diffused and distributed light. Frequent whitewashing of the walls of the bottom, offices, stables, etc., and the walls of the entries for 20 ft. each side of 1 ■ r . .. . ■ . * V A Fig. 4.—Properly-illuminatkd Entry. the units, will greatly increase the illumination in these parts of the mine. Carbon lamps are most generally used in mines, but to keep the load on the generator as low as possible, and maintain the most constant illumi- nation in spite of voltage fluctuation, and to direct the light where wall and ceiling reflection cannot be relied upon, tungsten filament lamps with weatherproof enamelled reflectors will probably, be found most satis- factory. It may be interesting, by reason of the high voltage usually found in mines, and its fluctuation, to show how the proper voltage for a lamp, to secure greatest life and light, is determined. A recording voltmeter is con- nected at the switchboard on the terminals of the switch controlling the lighting circuit, usually the trolley line. When this is in operation, a carefully calibrated portable voltmeter is connected in multiple with the recording meter, and a section of the chart of the recording meter is compared with the readings of the calibrated portable meter. This chart should be taken over a period of at least three hours, and for 24 hours if possible. Lamp Voltages for Various Line Voltages. Street- railway Tungsten-filament Lamps. Average line No. of lamps Voltage of voltages. in series. individual lamp. 250 2 120 260 '. 2 125 270 2 130 280 2 135* 290 2 140* 300 3 105 325 3 105 350 3 115 400 3 130 425 4 105 450 4 110 475 4 115 500 4 120 For voltages above 500, use five lamps in series as on street-railway circuits. * Special lamps. Voltage readings are then taken back from the shaft along the main entry at intervals of 300 or 400 ft. by 6 100- 120 c 80 CANDLE POVfE/t CHARACTERISTICS OF INCANDESCENT LAMPS O a- 120 100 Per Cent Vo 1 ts Fig. 5.—Candle-power Characteristics of Incandescent Lamps. means of the portable meter, the voltage and time being recorded. A study of the chart will show the average voltage over the period taken. A comparison of the chart with the voltage readings taken back in the mine will show the average drop in the line. From the average voltage obtained from the chart should be sub- tracted the average line drop obtained from the readings taken in the mine, the result being the voltage on which lamps will operate to give the same life as on the fluctuating voltage in the mine. For average voltages up to 250 volts, regular multiple lamps should be used. For average voltages from 250 up to 280 volts, there is a choice of burning lamps in